Merkava Israeli Super Tank

Creo Advanced Assembly Level 4 Intensive

Creo Advanced Assembly Training

Course Duration:  40 Hours

Overview: Participants in this Creo Advanced Assembly week-long intensive will learn to manage large assemblies with or without top down design plus various tools utilizing the Creo Advanced Assembly Module.  This course can focus upon large assembly management, Mechanism Design or Creo MDO, welding, Top Down Design per your products or using top down design to manage  co injected hand held products.  (or all of the above)

Learn to effectively use Creo Advanced Assembly Extension (AAX) and becoming the expert within your organization.  Learn to us the Advanced Assembly Module to manage large assemblies more effectively offers participants increase design speed, reduces time to make changes & offers more robust models.

Creo Shrink wrap training.
Learn to utilize shrink wrap parts to create machining operations then later switch out those parts so no other assembly constraints fail.

Creo AAX streamlines the flow of information from design to manufacturing. This course is a comprehensive focus AAX tools for top-down assembly design, assembly configuration rules management, and assembly process planning.  AAX Tools help designers optimize design solutions and iterations, even custom configurations, in less time than analogous software such as Solidworks.  Learn to manage large assemblies and mitigate assembly & drawing regeneration time.

Creo large assembly management
learn to mitigate the time needed to manage large assemblies with models like this cab.

Participants have the option to customize this course to fit their specific job requirements so you are able to learn exactly what you need. Call today and ask us how this and other classes can be administered on weekends for more than two participants.


  • Quick overview of whats new in Creo 6.0 (in many cases we go back to Wildfire 2.0 since there is so much heavy users do no typically utilize that will make this class go more smoothly) 2 – 6 hrs.
  • Learn to create assembly references in one part to another part through an assembly where participants can break the references to the assembly or any of the parts.
  • Customization beyond base install of Creo for Large Assembly management.  ie. model tree to workflow to how other users who may not have taken this class can cope with a new workflow.
  • Instead of hiding parts to simplify your design, learn to use simplified reps so you can save then retrieve those simplified reps later.
  • Workflow with Large assembly management in mind.  Manage 1700 to 17,000 parts effectively with various large assembly management tools that are not available in mid range modelers or the base package of Creo.

    creo large assemblies
    Learn to manipulate parts with respect to other parts within an assembly with various techniques.
  • Utilize advanced assembly functions such as skeleton parts & top down design, envelopes and shrink wraps.
  • Learn to use Mechanism in a serious introduction
  • Top Down Design in seven flavors including published geometry reasoning, set up and implementation.
  • Create one-way associative models, which allows participants to inherit the changes from the parent model, and then make changes to the new model.
  • Flexible Components ie. springs, nylon straps and cotter pins move as components exercise through their motion.
  • Interchange Assemblies.
  • Replace components in Creo Assemblies or Sub assemblies esp related to shrinkwrap parts as part of the effort to mitigate large assemblies.
  • Improve performance by simplifying large assemblies.
  • Using a wide variety of top-down design tools to build the skeleton model.
  • Use top down design to communicate among team members more effectively.
  • Learn to auto generate Bill of Materials with Repeat Region tables.
  • Learn to effectively import IGES or STEP data into Creo then utilize techniques for managing large import assemblies.
  • Serious introduction to Import Data Doctor to manage parts and/or assemblies.
  • Learn to pattern more effectively with assemblies.

    Janus Motorcycles
    Janus Motorcycle – This tubular frame structure utilizes Creo Top down design, curves and sweeps
  • Discuss managing exploded assemblies.
  • Setting up constraints using Mechanism Design Extension and learn to export video.
  • Learn to use motion skeletons for mechanized assemblies.

Project Based Discussion:

  • Discuss cross sections and their many forms with respect to detailing and understanding interference inside an assembly as compared to global interference checks.
  • Compare these tools & others to mid range engineering tools such as Solidworks & Inventor that don’t have the option for a module for advanced assemblies like AAX.

    Janus Motorcycle Creo Advanced Assembly AAX
    Janus Motorcycle frame is apart of the tubular frame structures workshop
  • Planning out Skeleton Models and your plan of attach for managing your project.
  • The basics of surfacing to participants can make robust changes that propagate to the entire set of parts with out failed features.
  • Making changes to skeleton parts confidence so modifications propagate to the various piece parts.
  • How top-down design offers participants greater flexibility and control over the entire structure.  This discussion will be after we experienced examples.
  • Discuss how teams can be more effective using published geometry.
  • Discuss using copy surfaces effectively as ‘timestamps’ for managing what ultimately gets published.
  • Compare shrink wrap & other forms of external copied geometry for managing large assemblies.
  • Reference viewer for understanding references across skeleton & reference parts.
  • Constraints w/ Mechanism.  (six hours or less)
  • Discuss Simplified representations in all forms.  Also saving and retreating large assembly representations in order to save time.


Advanced assembly (non top down design)  The instructor has a multitude of parts and assemblies for class room participation.

  • Create and save off various simplified representations for a supplied Lego racer model or a specific work related project. Open the project by a simplified rep after saving.
  • Remove then re add a variable component back to the assembly. Use the cocked vs store purchased spring vs released state for a BB gun mechanism or motorcycle front forks assembly. The idea is one version of the assembly contains a sprung version of the spring and another version is the fired version of the spring.  Same spring part number w/ same # of rungs for both stages of the assembly.
patterned tank tread Creo 6.0
patterned tank tread using Creo 6.0

Large Assembly Management Making large assemblies more manageable.

  • Learn to manage large assemblies with both large import assemblies and other native geometry assembly models.
  • Substitute assembly components with simplified versions so that referenced components don’t loose their assembly constraints.
  • Substitute large assemblies with Shrinkwrap geometry on Drill press vise  assembly,
  • Learn to import large assembly STEP data then modify and change various import data on Diesel Engine.
  • Use Shink & Envelopes to create mounting brackets to Merkava Tank.
Merkava Tank
Learn to manage large assemblies with this Merkava Tank Assembly with over 5 thousand parts. Mount various accessories using simplified versions of the welded hull.

Top down Design

  • Create various skeleton parts, publish geometry for various team members.
  • Use Lego piece parts to practice creating simplified representations.
  • Create piece parts from delineation geometries (surfaces).
  • Create a shrink wrap model for others to utilize.  Explore the many options then discuss strength and weakness of this workflow.
  • Piston & Rod assembly with example w/ curves controlling path of rotation.  Parts look at the skeleton are not necessarily use the skeleton for their construction.  This skeleton example simply controls movement allowing parts to exist off the shelf.
  • Learn to use motion skeletons to manage mechanized assemblies.


  • Four bar mechanized assembly.
  • Pepper grinder.
  • Piston & rod assembly (mechanize the previous piston & rod created w/ top-down design).
  •  Belts & pulley mechanism.

Click To View Images for the Creo Advanced Assembly AAX course:

Creo Advanced Assembly AAX
creo mechanism spring force
Creo Advanced Assembly AAX
Learn to utilize flexible components
Creo Advanced Assembly AAX
delineate piece parts from the skeleton model
Piston and Rod assembly created using a skeleton part in Creo
Piston and Rod assembly created using a skeleton part in Creo

Design-Engine created this comprehensive Advanced Assembly Management course to aid engineering teams to effectively make changes utilizing the latest release of Creo. This Creo training course is developed for newer and seasoned users alike who want to become proficient at creating and managing small and large assemblies, all during the duration of the course. We help you learn Creo AAX for developing products and respective assemblies, not by reading to participants from an exercise, but by solving problems with this powerful tool set. This course can cover 6 hours sheet metal, contingent on participant request. All Design-Engine courses help design engineers learn how to make changes quickly, and allow users to become an expert in Creo quicker than self-directed learning. Design-Engine class participants are allowed access the web-based training tutorials used in class for life.

Onsite Training: This and all Design-engine courses are offered onsite at your facility also. Call to speak to a Design-Engine account manager to arrange a class 312.226.8339 today.

Next Course: Learning Creo Surfacing WEEK long

Prerequisite: learning Creo Training level 1 is recommended but not necessary however a significant understanding and previous use of Creo or Pro/ENGINEER will be helpful.

Video Training Delivery System:

Ask your Design Engine account manager about the Design-engine Video Training Delivery System or TDS for short. We have prepared this entire class in an easy to follow guide for designers and engineers who may want this TDS as a supplement to this course. Call today to speak to an Account manager about the details 312.226.8339

*Please note that prices listed on this page are based upon pre-payment prior to the start of the class and does not include the Design-engine Video training Delivery System. The TDS is available as an additional cost to this course.

“AAX Training”, “Pro E Training”, “Creo Training”, “proe training”, “Advanced Assembly Creo training”, “Learn Creo”, “Creo Training Chicago”, “Advanced Assembly”

As the main instructor for Design-engine Bart teaches many of the PTC Creo & the Solidworks Surfacing classes. When he is not developing new training material you will find him on motorcycles, bicycles or on a skateboard. He loves any kind of racing on two wheels.

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